The new ILSONIC Monolithic is the world´s leading ultrasonic tooling system operating at up to 120 kHz.
With the use of ultrasonic assisted ultraprecise diamond cutting, optical surface finish can be achieved in hardened steel for high performance mold inserts or even glass substrates and infrared materials.
For the past five years Innolite has been using the ILSONIC Technology internally to diamond cut optical surfaces in steel for LED headlight mold inserts as a leading supplier in German automotive production. The new ILSONIC Monolithic has been developed based on this outstanding long term industrial experience for highest efficiency and longest lift time of the product.
The ultrasonic tooling system ILSONIC Monolithic consists of a piezo drive and a specially designed and patented sonotrode to operate in resonance frequency. As a unique feature, the entire system design is realized as a monolithic unit without bolted interfaces that are effected by the high frequency vibration over time. A diamond tool, attached to the front tip of the sonotrode oscillates at resonance frequency on an elliptical tool path allowing for extended applications in diamond cutting. With its unique monolithic design the ILSONIC significantly differs from the competitor´s products in terms of long term stability and life time.