IL500
UP Lathe

large scale. process combination. automation.

In addition to large components with diameters of up to 500 mm, the IL500 offers unique options for simultaneous process equipment or parallelization of processes. With three or four ultra-precision axes, spherical, free-form and also micro-structured optics can be efficiently manufactured. Integrated measurement technology enables the inline characterization of surfaces with direct compensation. In this way, preprocessing steps and ultra-precise finishing can be efficiently combined with the highest levels of accuracy. Prepared for loading with robots, the machine is the ideal platform for automated series production.

Dive into the details:

IL500 General
System Configuration
Ultra precision 3-5 axes (XZC;B;W) CNC high dynamic machining center
Machine Base
Natural granite base for excellent accuracy
Vibration Isolation
Self leveling pneumatic isolation system (option: passive or electronically controlled active leveling)
Control System
Beckhoff TwinCAT 3 CNC high performance machine controller; Intel® Core™ i5 CPU, 4 Cores; operating system Windows 10; 21.5″ color flat panel touch screen display and 22″ color flat panel display; EtherCAT bus communication technology; Digital Servo drives with 100 kHz current & position control loop frequency
Programming resolution
1 nm linear (0.01 nm optional), 0.0000001° rotary
Set Points (pts/sec)
Up to 3,000 in CNC mode; 10,000 in DirectDrive3D
File Transfer
USB, Ethernet
Requirements
Air: 7-10 bars, 300 l/min, 10 μm prefiltered; Electrical: 400 V, 16 A, 50/60 Hz; Water: 8-10 °C, 30 l / min; Connectivity: Ethernet
Machine Size
1850 * 3500 * 2400 mm (D * W * H)
Standalone Panel Size
610 * 610 mm (D * W)
Linear Axis
Travel
X: 600 mm; Z: 400 mm
Feedback Type
Noncontact Linear Encoder
Resolution
0.03125 nm
Straightness
< +/- 0.2 μm
Pitch, Roll, Yaw
< +/- 2 arcsec for all
Max. Speed
X: 3,000 mm/min; Z: 4,000 mm/min
Drive System
Brushless linear motor
Static Stiffness
420 N / µm vertical
Media Supply
Compact integrated hydrostatic supply unit, low pulsation
Workholding Spindle
Type
Workholding Spindle; groove compensated air bearing
Load Capacity
70 kg at 6.9 bar (radial)
Axial/Radial Stiffness
228 N/μm / 98 N/μm @ 6.9 bar
Motion Accuracy
Axial < 15 nm, radial < 15 nm
Velocity Control
< 10,000 rpm
Position Control
0-3,000 rpm
Feedback Resolution
0.008 arcsec
Thermal Control
Integrated cooling
Interface
NanoGrip
Brochure Download
MODULES

Innolite platforms are designed to be modular

The work spectrum of the IL500 can be expanded with a large number of different modules. The following is a list of all modules, arranged according to their area of application

Configuration
ILCENTRIC Package
Vision & Metrology
IL Ångström
Machine Periphery
Tool Management
Workpiece Management
Software